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Innovation Spotlight

Prefabricated solid surface – (Prefabs)

A great boon for Home Owners

"Prefabricated solid surface" is the brainchild of the creative team at CASTLITH CORPORATION, INDIA. Development of its proprietary Hydraulic 3D Thermoforming technology coupled with the capabilities of 40+ highly skilled workforces, CASTLITH is able to produce READY TO USE high quality finished products using Acrylic Solid Surface material. Products include vanity units, wall mounted counters with built-in basins, bathtubs, shower trays, mirror frames and bath accessories. OEM product solutions based on Clients design is also possible. These products can be shipped to anywhere across the globe as fully finished products in export packaging and the importer can offer the product to any outlet to be sold off the shelf as a finished product.

Prefabricated Solid Surface
Prefabricated Solid Surface Products

The benefits of using "Prefabricated solid surface" includes quality assurance, increased time efficiency, enhanced construction safety (fabrication dust at site is fully avoided), durability, reduced wastage (even the last square feet in a sheet is used up for accessories), and neat working areas due to reduced clutter.

Prefabricated solid surface is not only used for bathroom wares but also for high profile kitchen counters with built-in sinks, CNC cut outs and inlaid colour profile for all interior works, furniture and other artefacts. It's clear that all type of interior works can benefit from the advantages of prefabricated solid surface products.

Prefabricated Solid Surface Applications
Versatile Applications of Prefabricated Solid Surface

Advantages of Prefabricated solid surface

1.
Saves Construction Time: Prefabricated solid surface saves time and the risk of project delay is also less. Within few hours all bathroom wares, kitchen wares can be installed thus saving time overrun.
2.
Quality Assurance: The base material used for fabrication is 100% Acrylic Solid Surface from global leaders like Dupont Corian, Lotte's Staron, LG's Hi-macs, Hyndai's Hanex or equivalent and NOT a casting polyester material produced locally. The same 10 year warranty offered by the respective brands will be applicable for prefabricated solid surface also.
3.
Usage of 3 D thermoforming: By using 3 D thermoforming method, strength and durability of finished products is enhanced considerably.
4.
Cost-effective: The simplified installation process reduces the time, increases the productivity, quality and safety and thus the cost is reduced.
5.
Durability: Prefabricated solid surface has a longer service time period and minimal maintenance. The non-porous property of the base material makes it more durable for lifelong easy maintenance.
6.
Aesthetics: As the solid surface structures are prefabricated in a controlled factory environment, perfect seamless joints are achieved easily. Being a factory manufactured product, adherence to dimensions and quality are ensured. Even if large numbers are manufactured, design and dimension will be identical which is not possible during site fabrication. A wide range of shapes and sizes are available to choose from with smooth finishing and thus the aesthetical value of products is increased.
7.
Safe Construction Platform: No raw sheets have to be stocked in site for fabrication at site. It reduces the requirement of traditional fabrication tables or working platform requirement at site thus provides a dust free site condition.
8.
Modifications are easy: As per site conditions reduce in size or increasing sizes is possible making it perfect solution.